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Video
Tube Fabrication Process
How is the Hydro-form tube made?


   Cycle Frame Depot

  Bulge Single Butted Tube
Size ØOD1 ØOD2 T1 L1 L2 T2 Length
29.6/28.6x1.3/0.8 29.6 28.6 1.3 440 20 0.8 545
1.165 1.126 0.051 17.32 0.787 0.031  
29.6/28.6x1.3/0.8 29.6 28.6 1.3 525 20 0.8 625
1.165 1.126 0.051 20.67 0.787 0.031  
29.6/28.6x1.3/0.8 29.6 28.6 1.3 435 20 0.8 560
1.165 1.130 0.051 17.16 0.787 0.031  
29.8/29.0x1.2/0.8 29.8 29.0 1.2 10 10 0.8 625
1.173 1.141 0.079 0.394 0.394 0.031  
29.8/29.0x1.2/0.8 29.8 29.0 1.2 430 20 0.8 555
1.173 1.141 0.047 16.93 0.787 0.031  
36.2/35x2.35/1.15 36.2 35 2.35 60 60 1.15 300-600
1.425 1.377 0.092 2.36 2.36 0.045  
36.2/34.9x2.35/1.4 36.2 34.9 2.35 100 50 1.4 300-600
1.425 1.378 0.093 2.362 2.362 0.055  
  Bulge Double Butted Tube
Size ØOD1 ØOD2 T1 L1 L2 T2 C L3 T3 Length
29.8/28.6x1.2/0.6/0.9 29.8 28.6 1.2 85 25 0.6 100 25 0.9 330
1.165 1.126 0.047 3.346 0.984 0.023 3.937 0.984 0.035  
29.6/28.6x1.2/0.6/0.9 29.6 28.6 1.2 125 25 0.6 160 25 0.9 400-420
1.165 1.126 0.047 4.921 0.984 0.023 6.299 0.984 0.035  
30/28.6x1.5/0.7/1.0 30.0 28.6 1.5 115 20 0.7 140 30 1.0 340-400
1.181 1.126 0.059 4.527 0.984 0.027 5.511 0.984 0.393  
29.8/28.7x1.2/0.6/0.9 29.8 28.7 1.2 125 30 0.6 150 25 0.9 350-425
1.165 1.129 0.047 4.921 1.181 0.023 5.905 0.984 0.035  
29.8/28.7x1.2/0.6/0.9 29.8 28.7 1.2 125 30 0.6 215 25 0.9 410-490
1.165 1.129 0.047 4.921 1.181 0.023 8.464 0.984 0.035  
29.8/28.7x1.2/0.6/0.9 29.8 28.7 1.2 125 30 0.6 300 25 0.9 500-580
1.165 1.129 0.047 4.921 1.181 0.023 11.81 0.984 0.035  
29.8/28.7x1.2/0.6/0.9 29.8 28.7 1.2 125 30 0.6 395 25 0.9 500-580
1.165 1.129 0.047 4.921 1.181 0.023 15.551 0.984 0.035  
29.8/28.7x1.2/0.6/0.9 29.8 28.7 1.2 125 20 0.6 250 30 0.9 590-670
1.165 1.129 0.047 4.921 0.984 0.023 9.843 0.984 0.035  
32.4/31.8x1.2/0.7/0.9 32.4 31.8 1.2 90 30 0.7 150 20 0.9 390
1.275 1.25 0.047 3.543 1.181 0.027 5.905 0.787 0.035  
32.4/31.8x1.2/0.7/0.9 32.4 31.8 1.2 90 25 0.7 225 20 0.9 470
1.275 1.25 0.047 3.543 0.984 0.027 8.858 0.787 0.035  
32.4/31.8x1.2/0.7/0.9 32.4 31.8 1.2 90 30 0.7 330 20 0.9 550
1.275 1.25 0.047 3.543 1.181 0.027 12.992 0.787 0.035  
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