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Video
Tube Fabrication Process
How is the Hydro-form tube made?


   Cycle Frame Depot

  4130 Double Butted Tube
Size ØOD T1 L1 T2 L2 C T3 L3 L4 Lenght
25.4x0.7/0.4/0.7 25.4 0.7 75 0.4 40 285 0.7 40 70 600
1.000 0.027 2.953 0.020 1.575 11.22 0.027 1.575 2.756  
25.4x0.8/0.5/0.8 25.4 0.8 70 0.5 40 285 0.8 40 330 500-600
1.000 0.031 2.756 0.020 1.575 11.22 0.031 1.575 2.756  
25.4x0.9/0.6/0.9 25.4 0.9 85 0.6 55 230 0.9 30 80 450-500
1.000 0.035 3.346 0.024 2.165 9.449 0.035 1.181 3.150  
28.6x0.8/0.5/0.8 28.6 0.8 85 0.5 50 315 0.8 40 70 550-650
1.126 0.031 3.346 0.020 1.969 12.40 0.031 1.575 2.756  
28.6x1.0/0.7/1.0* 28.6 1.0 80 0.7 50 240 1.0 50 80 500
1.126 0.039 3.150 0.028 1.969 9.449 0.039 1.969 3.150  
31.75x0.77/0.57/0.77 31.75 0.77 210 0.57 55 280 0.77 55 50 500-700
1.25 0.030 8.268 0.022 2.165 11.024 0.030 2.165 1.969  
31.8x0.8/0.5/0.8? 31.8 0.8 80 0.5 40 260 0.8 40 70 500-550
1.252 0.031 3.15 0.020 1.575 10.236 0.031 1.575 2.756  
31.8x0.8/0.5/0.8 31.8 0.8 80 0.5 30 330 0.8 30 130 600
1.252 0.031 3.15 0.020 1.181 12.992 0.031 1.181 5.118  
31.8x0.8/0.6/0.8 31.8 0.8 80 0.6 30 300 0.8 30 70 500-550
1.252 0.031 3.15 0.024 1.181 11.811 0.031 1.181 2.756  
31.8x0.8/0.6/0.8 31.8 0.8 80 0.6 30 400 0.8 30 110 600-650
1.252 0.031 3.15 0.024 1.575 11.024 0.031 1.181 4.33  
31.8x0.9/0.6/0.9 31.8 0.9 80 0.6 40 260 0.9 40 390 500-600
1.252 0.035 3.15 0.024 1.575 10.236 0.035 1.575 15.354  
31.8x0.9/0.6/0.9 31.8 1.0 80 0.7 50 340 0.9 50 140 600-700
1.252 0.039 3.150 0.028 1.969 13.385 0.035 1.969 5.511  
31.8x1.2/0.8/1.2 31.8 1.2 90 0.8 50 260 1.2 50 150 500-600
1.252 0.047 3.543 0.031 1.969 10.236 0.047 1.969 5.905  
34.9x0.8/0.5/0.8 34.9 0.8 90 0.5 40 380 0.8 40 150 600-700
1.374 0.031 3.543 0.020 1.575 14.960 0.031 1.575 5.905  
34.9x0.9/0.6/0.9* 34.9 0.9 80 0.6 50 240 0.9 50 130 500
1.374 0.035 3.150 0.024 1.969 9.449 0.035 1.969 5.118  
34.9x0.9/0.6/0.9 34.9 0.9 80 0.6 50 350 0.9 50 80 600-700
1.374 0.035 3.150 0.024 1.969 13.779 0.035 1.969 3.150  
38.1x1.2/0.8/1.2 35 1.2 115 0.8 35 320 1.2 35 185 550-700
1.378 0.047 4.527 0.031 1.377 12.598 0.047 1.377 7.283  
38.1x1.2/0.9/1.2 38.1 1.2 90 0.9 50 320 1.2 50 360 600-650
1.500 0.047 3.543 0.035 1.969 12.598 0.047 1.969 14.173  
50.8x0.8/0.5/0.8 50.8 0.8 80 0.5 50 400 0.8 50 70 600-650
2.000 0.031 3.150 0.020 1.969 15.75 0.031 1.969 2.756  
50.8x0.9/0.6/0.9 50.8 0.9 80 0.6 50 270 0.9 50 360 500-600
2.000 0.035 3.150 0.024 1.969 10.630 0.035 1.969 14.173  
60x1.4/0.9/1.3 60 1.4 105 0.9 70 300 1.3 60 165 700
2.362 0.055 4.134 0.035 2.756 11.81 0.051 2.362 6.496  
  Aluminum Double Butted Tube
Size ØOD T1 L1 L2 T2 C L3 T3 Lenght
19.0x1.2/1.5/1.2 19 1.2 220 10 1.5 100 10 1.2 450-600
0.748 0.047 3.346 0.394 0.059 3.937 0.394 0.047  
22.2x1.4/1.0/1.2 22.2 1.4 40 30 1.0 255 20 1.2 450-600
0.875 0.055 1.574 1.181 0.039 10.039 0.787 0.047  
31.8x1.3/0.9/1.2 31.8 1.3 75 50 0.9 270 35 1.2 400-450
1.252 0.051 2.953 1.968 0.035 10.629 1.377 0.047  
31.8x2.2/1.3/1.6 31.8 2.2 95 40 1.3 270/290 30 1.6 450-650
1.252 0.087 3.740 1.574 0.051 10.6/11.4 1.181 0.063  
31.8x2.35/1.0/1.3* 31.8 2.35 70 50 1.0 270/370 35 1.3 450-650
1.252 0.092 2.756 1.969 0.039 10.6/14.5 1.378 0.051
31.8x2.35/1.2/1.4 31.8 2.35 70 50 1.2 270/370 35 1.4 450-650
1.252 0.092 2.756 1.969 0.047 10.6/14.5 1.378 0.055
31.8x2.5/1.0/1.5 31.8 2.5 95 95 1.0 160 30 1.5 450-500
1.252 0.098 3.740 3.740 0.039 6.299 1.181 0.059
34.9x1.3/0.7/1.2 34.9 1.3 70 35 0.7 280 35 1.2 450-650
1.374 0.051 2.756 1.378 0.028 11.023 1.378 0.047
34.9x1.3/0.8/1.3 34.9 1.3 40 30 0.8 290 45 1.3 450-650
1.374 0.051 1.574 1.181 0.031 11.417 1.1.771 0.051
34.9x1.6/1.2/1.6 34.9 1.6 95 50 1.2 210 50 1.6 450-650
1.374 0.063 3.740 1.969 0.047 8.267 1.969 0.063
34.9x1.6/1.0/1.4 34.9 1.65 95 50 1.0 210 50 1.4 450-650
1.374 0.065 3.740 1.969 0.039 8.267 1.969 0.055
34.9x2.2/1.4/1.6 34.9 2.2 120 30 1.4 205 30 1.6 450-650
1.374 0.087 4.724 1.181 0.055 8.071 1.181 0.063
38.1x1.2/0.8/1.2 38.1 1.2 120 35 0.8 330 35 1.2 500-550
1.500 0.047 4.724 1.378 0.031 12.992 1.378 0.047
38.1x1.2/0.9/1.2 38.1 1.2 95 50 0.9 320 50 1.2 600-650
1.500 0.047 3.740 1.969 0.035 12.60 1.969 0.047
40.0x2.0/1.4/1.6* 40.0 2.0 95 60 1.4 300 60 1.6 600-650
5.276 5.276 5.276 5.276 5.276 5.276 5.276 5.276
40.0x1.6/0.9/1.2* 40.0 1.6 80 100 0.9 340 50 1.2 550-700
1.575 0.063 3.150 3.937 0.035 13.386 1.969 0.047
42.0x1.8/1.4/1.8 42.0 1.8 75 60 1.4 300 50 1.8 550-600
1.654 0.071 2.953 2.362 0.055 11.811 1.969 0.071
44.0x1.5/0.9/1.2 44.0 1.5 85 100 0.9 290 50 1.2 600-650
1.732 0.059 3.346 3.937 0.035 11.417 1.969 0.047
44.0x1.6/1.0/1.3 44.0 1.6 80 100 1.0 290 50 1.3 600-700
1.732 0.063 3.150 3.937 0.039 11.417 1.969 0.051
44.0x1.8/1.3/1.6 44.0 1.8 95 50 1.3 320 50 1.6 600-650
1.732 0.071 3.740 1.969 0.051 12.598 1.969 0.063
44.0x2.0/1.0/1.6 44.0 2.0 110 110 1.0 260 50 1.6 550-600
1.732 0.071 3.740 1.969 0.051 12.598 1.969 0.063
50.8x1.3/0.8/1.1 50.8 1.3 60 80 0.8 380 50 1.1 600-700
2.000 0.051 2.362 3.150 0.031 14.961 1.969 0.043
50.8x1.5/1.9/1.2 50.8 1.5 90 80 0.9 170 80 1.2 550-700
2.000 0.059 3.543 3.150 0.035 6.692 3.150 0.047
50.8x1.6/1.2/1.4 50.8 1.6 125 60 1.2 240 60 1.4 550-700
2.000 0.063 4.921 2.362 0.047 9.448 2.362 0.055
50.8x1.8/0.8/1.1 50.8 1.8 60 100 0.8 335 75 1.1 650-700
2.000 0.071 2.362 3.937 0.031 13.189 2.953 0.043
50.8x2.3/1.3/1.8 50.8 2.3 2.755 130 1.3 270 20 1.8 550-700
2.000 0.091 2.953 5.118 0.051 10.630 0.787 0.071
53.0x1.7/1.0/1.7 53 1.7 157 63 1.0 275 60 1.7 600-650
2.086 0.067 6.181 2.480 0.039 10.82 2.362 0.067  
53.0x2.3/1.1/1.4 53 2.3 105 105 1.1 323 25 1.4 600-650
2.086 0.091 4.134 4.134 0.043 12.72 0.984 0.055  
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